OPT-POWDER

OPTICAL SENSOR FOR POWDER THICKNESS CONTROL


OPT-POWDER is a system for mould powder thickness control.
Steel quality is deeply related with the ability to keep a constant powder thickness over the liquid bath and to ensure reproducible powder feeding conditions. The OPT-POWDER system is based on a new-generation sensor, specifically designed by Ergolines to measure the position of the powder surface thanks to laser line triangulation technology. The OPT-POWER signal is used to drive Ergolines MPF (Mould Powder Feeder), enabling to keep a constant powder thickness with a homogeneous powder distribution over the liquid bath. The IPD system can be used in combination with either a radiometric (for small sections) or an inductive mould level control system.


NEEDS

  • Constant powder thickness
  • Improve operational safety by eliminating manual feeding
  • Easy installation and maintenance
  • Improve steel quality

ADVANTAGES

  • Constant powder thickness with adjustable powder thickness setpoint
  • Fully automated powder feeding: no need for manual intervention
  • Improved meniscus stability
  • Reduced risk of powder entrapment
  • Homogeneous powder coverage of the liquid bath
  • Measurement system and powder feeding diffuser coupled in one single tool
  • Linear measurement of the upper powder profile instead of a single-point detection

APPLICATION RANGE

  • Billets and small blooms coupled with radioactive system
  • Blooms, thin slabs and slabs coupled with inductive system

Some references